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A/C Component List

1. A/C COMPONENT LIST – Basic Air Conditioning & Heat Pump Components Inspection List

Conventional cooling systems include the following components:

The air conditioning system (and heat pump) components introduced here are discussed in detail and are illustrated by photographs and drawings throughout this website using the links at the left of these pages. We explain how to inspect, diagnose, repair, or select, purchase, and install air conditioning systems or their individual parts and components.

Use links just below or at the left of each page to navigate this document or to view other topics at this website. Green links show where you are in our document or website.

List of Indoor Components of an Air Conditioning or Heat Pump System

Photograph of older side-vent combination hot air furnace and central air conditioning system. The evaporator coil or A-coil is visible in the top of the unit. Photograph of the indoor evaporator and fan unit for a wall-mounted Sanyo split system air residential conditioner
  1. Air Handler Unit (AHU) (shown at left above and in the Carson Dunlop sketch below) which typically includes the following
    Schematic of an air conditioner air handler unit (C) Carson Dunlop

    • Condensate system: water, or condensate is produced when we cool warm moist air by blowing it over the evaporator coil. The condensate runs down the coil to a collecting pan which drains to piping used to route condensate to an approved drain for disposal
    • Condensate pump on some air conditioning systems a small pump is used to collect and then pump condensate up to a building drain or other location for disposal. Condensate pumps are needed for systems which cannot dispose of the condensate by simple gravity flow down a drain line.
    • Condensate overflow pan or tray is a container placed below the air handler when that unit is located in an attic or in other building locations where condensate leakage or overflow would otherwise spill onto building floors or into a building ceiling. The condensate overflow pan is a safety device intended to prevent unwanted spillage; normally it does not contain condensate. The condensate overflow pan should have either an independent drain to an approved location or a float switch to shut down the air conditioner should the pan become full.
    • Blower fan (evaporator fan) in a blower compartment circulates building air into itself from the return ducts and return plenum, and moves that air across the evaporator coil and onwards to the supply plenum and supply ducts in the building. Blowers may be single speed, multiple speed, or variable speed, and may need to move air at different rates if the blower is used for both heating and cooling in the same duct system. Some air blowers are also rated for continuous operation.
    • Electrical controls for an air conditioning system include shut-off switch(es) for service at the unit and fuses or circuit breaker(s) at the electrical panel. The fuse or circuit breaker protects the air conditioner circuit from overheating due to an overcurrent or other electrical failure.

    Schematic of an air conditioner evaporatorcoil (C) Carson Dunlop

    • Evaporator Coil (also called the “cooling coil” is connected to high pressure and low pressure (suction) refrigerant lines.High pressure refrigerant liquid, released into the cooling coil by the thermal expansion valve changes state from a liquid to a gas, causing a drop in temperature of the refrigerant and thus cooling the evaporator coil so that when we move air across the coil the air will, in turn, be cooled.

      Sketch courtesy of Carson Dunlop

    • Return Plenum, connected to return duct system, is the air receiving compartment which provides air to the blower fan.
    • Supply plenum connected to supply duct system, is the air collecting compartment to which building supply ducts are connected. Think of the return plenum and supply plenum as junction boxes to which return ducts or supply ducts respectively can be connected.
    • Support system is the means by which an attic-mounted air handler is supported or held in place, for example by being suspended from the roof rafters (a quiet installation) or perhaps by being placed on supporting wood beams laid across ceiling joists.

    Schematic of thermal expansion valve (C) Carson Dunlop

    • Thermal expansion valve: an air conditioner thermal expansion valve is a device located at the cooling coil and connected between the incoming refrigerant line and the refrigerant inlet to the cooling coil in the air handler.The air conditioning system thermal expansion valve or “TEV” is a metering device which regulates the flow of refrigerant from the incoming high pressure side (from the compressor/condenser) into the low pressure side (in the cooling coil).

      Sketch courtesy of Carson Dunlop

  2. Air Filters located at the return duct air inlets, at one or more central return air inlets, or at the air handler unit itself are used to remove dust and debris from building air.
  3. Access ports to duct interior Commercial ducts and some residential duct systems may have inspection/cleaning access ports; residential HVAC ducts may have plugs indicating that the ducts have been cleaned in the past.
  4. Ductless air conditioning systems, which may also be called “split A/C systems” may employ one or more wall mounted cooling units such as shown at right aboveSchematic of air conditioning ducts (C) Carson Dunlop
  5. Return air ducts and registers collect warm moist air from the occupied space and return it to the air handler unit. Some air conditioning installations do not provide return air registers and ducts in every room and use one or more “central air return inlets” instead.Central air returns are most common on air conditioning retrofit installations (adding A/C to an existing building). Sketch courtesy of Carson Dunlop
  6. Supply air ducts and supply air registers deliver cooled air to the occupied space.Supply registers have the dual function of spreading out and directing the air flow into a location and permitting the regulation of air flow by opening or closing the register. Some air conditioning duct systems use small-diameter, “high velocity” ducts to deliver conditioned air to the living space.
  7. Supply air balancing dampers, manual and motorized zone dampers may be installed inside the supply ducts at varying locations in to permit balancing the air flow among different duct sections and thus among different building areas.
  8. Thermostat(s) are used to turn the air conditioning on and off and to set the desired indoor temperature. One thermostat will be located in each different air conditioning zone and will control an individual air handler unit’s operation.

These components are discussed in detail and are illustrated by photographs and drawings throughout this website using the links at the left of these pages.

List of Outdoor Air Conditioning System Components

Photograph of the outdoor condenser and compressor unit for a typical centeral air conditioning residential system Photograph of the outdoor condenser and compressor unit for the wall-mounted Sanyo split system air residential conditioner shown here

Above we show two typical compressor/condenser units outdoors. The main internal components of the compressor/condenser unit are listed below:

Photograph of  this air conditioning compressor sketch shows and labels the basic components of an A/C compressor unit.

Compressor motor – on residential units this is normally a hermetically-sealed motor-compressor combined in a single unit like the Carrier(TM) unit shown at above left. If a ductless split-system is installed an outside compressor/condenser unit is still required, typically containing the very same functions but perhaps more compact, looking like the Sanyo(TM) unit shown at above right. Sketch courtesy of Carson Dunlop.

An air conditioning compressor is a specialized pump which draws refrigerant gas back to the compressor/condenser unit from the in-building air handler and evaporator coil. The compressor compresses the returning low-pressure refrigerant gas to a high pressure (and high temperature) form.

In a “split” air conditioning system, multiple indoor evaporator coils and blower units may be served by a single outdoor compressor unit such as the Sanyo unit shown at the top of this page. That unit was handling the compressor/condenser function for two wall-mounted, ductless indoor cooling units, one of which is shown in the right hand photo at “List of Indoor Components” above. Split systems like this do not make use of ductwork.

Schematic of air conditioning condensing coil (C) Carson DunlopSketch of the condenser coil courtesy of Carson Dunlop.

Condensing coil receives high pressure refrigerant gas from the compressor and cools this refrigerant gas back to a liquid state.

Electrical controls: shut-off switch(es) for service at the unit are provided to permit maintenance and repair of the equipment. Circuit breaker(s) at the electrical panel protect the circuit supplying power to the air conditioning system.

Fan an outdoor cooling fan in the compressor/condenser unit moves outdoor air across the condensing coil to cool it and assist in condensing the high pressure, high temperature refrigerant gas back into a liquid. It is this process which completes the transfer of heat through the refrigerant from indoor air to outdoor air as the compressor/condenser unit compresses and then cools the refrigerant back to a liquid.

Photograph of the high and low pressure air conditioning refrigerant lines and service ports on an air conditioning compressor/condenser Refrigerant lines: these pipes, typically made of copper, include a low-pressure “suction line” which returns low pressure refrigerant gas from the indoor evaporator coil (cooling coil) outlet to the outdoor compressor motor inlet.

The high pressure refrigerant line connects the compressor outlet to the outdoor condensing coil inlet (gas) and further connects the condensing coil outlet to the indoor thermal expansion valve which meters high pressure refrigerant into the “low-side” evaporator coil (cooling coil) in the air handler unit in the building.

Service valves or ports are usually present on the refrigeration lines near the compressor. These valves permit testing the condition of the air conditioning system and permit removal, replacement, or additions to the refrigerant in the system.

This photograph of a split system compressor/condenser outdoor unit shows four refrigerant lines and their sets of service ports. The larger diameter copper pipes are the low pressure or suction lines and the smaller diameter pipes are the high pressure lines returning refrigerant to the indoor cooling units.

The screw caps visible at the piping connectors where they enter the unit can be removed to provide access to special connecting valves to which the service technician can connect her set of gauges to measure system operating pressures on these lines.

Do not mess with these refrigerant service ports unless you’re a trained A/C service technician. You may lose refrigerant or contaminate the system, leading to improper system operation or a costly service call.

These components are discussed in detail and are illustrated by photographs and drawings throughout this website using the links at the left of these pages.

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